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Column Base replacements - new historic duplicates

 Imperial Productions ®                               

 Column Base Replacements

 Tuscan & Attic

 

 

 

 

 From this......

 

 To this

 

 

 Replacing Rotted Bases - Subjects Below

 1) Removing the Old Base

 4) Custom Order Forms

 2) Base Materials

 5) Finishing

 3) Custom Services

 6) Custom Procedures

 

 

 

 

 

 

 Your Rotted Base

 

  Watch our YouTube movie

 

  about Base Materials

  

 

 

 Rotted Base Solutions

 

 

 If your base is totally rotted inside and out like

 this one,  it is unlikely you will be able to save any

 parts of it.

 

 The base holds the load of the shaft as it bears down

 on the base.

 

 If the base is still partly good you can cut away

 just the rotted parts with a reciprocating saw and

 retain the good base core that will hold the load.

 

         

 Removing the Base 3 Ways

 

 

 1) Take down the entire column and cut away

     the old base and replace it with a new base or

     we can make you part of the shaft in addition

     to the new base to take the load of the shaft.

 

 2) Attach 2x6's to the shaft sides to support the

     column weight then cut away the old base totally

     and replace part of the shaft and/or the base only

 

 

 

 3) If the center of the base is still good, cut away

     all the profile sections of the rotted base leaving

     just a load bearing plug that takes the weight of

     the shaft. Now cover this "plug" with a wood

     or non wood hollow base. 

     If you want to purchase a non wood hollow

     base you will need to retain your plug or buy

     a new load bearing plug.

 

   

 

 

 

 

 

 Base Materials

 

 

  Watch our YouTube movie

 

  about Base Materials =>

  

 

 HARDWOODS

 

 You cannot use interior woods

  such as Poplar outside

 

 Exterior Woods include:

 

 Knotty Pine: Shellac the knots before painting

 Clear Pine: Some knots but small

 Western Red Cedar: Soft but Rot resilient

 White Oak: Extremely Hard

 

 As solid wood, they carry the load

 of the column shaft

 

 All are custom priced

 

    

      

 

 HARDWOOD PARTS ARE SOLD SEPARATELY

 

 You can order just a Round Torus or just the Square Plinth

 

       

 

 

 

 

 ArchPolymerTM

 

 ArchPolymerTM is a synthetic composite

 material.  It is rot, water, and insect resistant.

 You can cut it like wood, screw into it.

 Some models come primed. The bases are

 hollow and hold no load.  They simply wrap

 around a shaft.

 

 

 

      

 Click for Material Properties

 

 

 PolyCompTM  and FiberCompTM

 

 These two materials are strong composites know as

 FRP Fiberglass Re-enforced Polymers.  They are made

 from Calcium Carbonate, Marble Chips and Fiberglass

 They are rot, water, and insect resistant.

 They are more difficult to split but can be done

 with a reciprocating saw. They do not come primed.

 The bases are hollow and hold no load.

 They simply wrap around a shaft.

 

 

 

      

 Click for Material Properties

 

 

 

 Flexible Moulding Wrap to Replace Broken Torus

 

 

 

 For those that have a broken Torus here are two

 SuperWiggly ResinMold® casings

 

 Remove the rotten round portion, provide us with

 the circumference of the existing Torus and apply

 your SupperWiggly ResinMold®

 

 

 

 

 

 

 

 Service Options

 

 

 HARDWOOD - CUSTOMIZATION

 

 Hardwood provides the ultimate

 Customization for Size as they are all

 made to order.

 

 Order your new base as a standard

 measurement or we can create the

 base with specific measurements.

 

 For example if you want the plinth

 to be 4" high instead of 1-3/4"

 It is possible !

 or the round flat to be 8-7/8" instead

 of 8 inches - It is Possible !

 

    

 

 HARDWOOD SPLIT & HOLE CUTTING SERVICE 

 

 

  All of our bases can be ordered split for

   shaft wrap or easier installation. 

     

  The base is created whole.

  A center hole is cut out so that the load

  bearing shaft can sit in the hole and on the

  substrate.  Then the base is cut in 2 pieces to

  wrap your shaft.

 

  With a reciprocating saw, cut off the most of

  the existing rotted base. You will be left with

  a load bearing plug.  If the center of your base

  is still good, then the shaft will reside on this

  remaining plug. 

  The new wood base will go around your

  existing plug. Glue the two pieces together.

 

 

 Link for Article

   Read how to prolong wood life      

   

 

 

 

 

 NON-WOOD HOLE CUTTING SERVICES 
   

  Similar to the hardwood bases, a non wood

  ArchPolymerTM or PolyCompTM base can be

  ordered split for reassembly around the

  load bearing plug.  Specify straight cut or

  cut on the diagonal.

 

 

 NON-WOOD CUSTOMIZATION

   

  If you find the base you think will work, but it is not the right size, we can customize

  a hollow ArchPolymerTM base.  Say for example you required the plinth to be higher than

  the standard model,  a request for quote can be made to create a modified custom base.

  Changing the hole size is more expensive than modifying the plinth size

 

 

   

 

 

 

 

 

 

 

 

 <= Larger

      Plinth  

 

 

 

 

 

 

 

 

 

 Custom Forms

 

 

 How to Order a Custom Base:

   

  Send us an email with your name, address and phone number

 

  We need to know the following:

 

  1) Select from   a) Solid Hardwood 

                            b) Hollow ArchPolymerTM  

                            c) Hollow FRP-PolyCompTM

 

  2) What is the shaft Diameter at the bottom of the shaft that the new base will sit on or wrap

       Simply take a string and wrap it around the shaft - provide the length of the string

       This is the circumference of the bottom of the shaft

 

  3) Will the standard models work for you or do you need customization

 

  4) If Custom is needed Fill out the following PDF form below and send it to us

      with the measurements filled in on the form

 

  5) How many bases do you need

 

  6) Send us photos of your situation - the more we know the better we can help you !

 

 

 

  Tuscan PDF Form

 Base and / or Part Column Shaft 

   Attic PDF Form

  Base and / or Part Column Shaft

      

        

 

 

 

 

 

 

 Finishing

 

 REAL METAL COATING 

 

  All of our medallions can be metal coated in real metal

   Select from bronzes, silvers, golds, coppers for

   a special look.   

 

   Suited well for the discerning client

   or commercial endeavor

 

 

  

 

 ARTISAN PAINTING AND STAINING SERVICE  

  All of our medallions can be ordered Painted or in

  the case of Hardwood - stained

 

  Select from our many historical colors of paints or

  specify your brand and number

 

 

 

 

 

 

 

 Custom Procedures

 

 

 

 Quotes - send us forms and photos

 Info   

 

 A Quote will be provided prior to accepting an order

 

 Provide us with your Ship to & Bill to Address

 All orders are paid in full prior to production

 

 Email  

  email: sales@imperialproductions.com

 Fax

 

  1-888-244-1083 or 416-264-6098

 

 

 

 Acceptance of the Quote

 Submit

 Payment

 

  For Custom Orders Full payment is required

  1)  Money Orders

  2)  Company Checks

  3)  Money Wire Transfers

  We do not accept Cash or Credit Card on Custom Orders

 

 Review

 our Terms

 

  click for=>    Imperial Sales Policy

 

  All custom orders cannot be cancelled for any reason

 

 Timing

 

  Once Accepted, Timing starts from the time you sign

  the shop drawings not the Quote Date

 

 Responsibility:

 

  Once you accept the quote and sign off on the shop drawings,

  the custom product(s) will be made to the closest measurements that

  manufacturing allows (providing for manufacturing tolerances)

 

  Shop drawings are made as a courtesy for detail confirmations. They must

  be signed back within 10 days or production begins without them. 

  Any major changes noted on the shop drawings will be considered as

  extras and will be quoted accordingly as a schedule B which must be paid

  prior to production. 

 

  The application of the product to the job site is the responsibility of the

  architect, designer, structural engineer, or contractor.

  No affixing hardware is supplied.

 

  Any custom products are made all sales final and cannot be exchanged

  or returned

 

 

 

 

 

 

  MORE QUESTIONS 

 

  Call us at 1-800-399-7585 or Email  sales@imperialproductions.com

 

  and send your photos for our review

 

 

 

 

  Back to Custom Product Main Page

 

 

  How to Order Products  1-800-399-7585     416-264-6096  

  email: sales@imperialproductions.com

  Before you buy read our sales policy    Imperial protects your privacy    Imperial's Website Disclaimer read before you use the site  Imperial's homeland security protocols    click here for trade registry program

  * All Prices & specifications in this website subject to change without notice

  * Prices are net, Freight, Taxes & Duties charged where applicable otherwise client is responsible for remittance

  * Measurements are approximate only, Final Product may vary from this website

   COPYRIGHT  MRDCI Martin Richards Design and Contracting Inc, Martin Richards DesignTM 

     and Imperial Productions®                                                        Feb 2018  all rights reserved

   Last Update NOV-20   payment by MC/Visa with signed merchant sales draft